Diamond cutting wire is mainly used to cut hard and brittle materials such as Silicon Crystal, Silicon Carbide, Crystal, Gem, Quartz, Optical Glass, Graphite, Ceramics, Tires, Rubber, Insulation Materials, Magnetic Materials, Metal, Meteorite, Ultra-thin Stone, Foam Cement, Corrugated Paper, etc, all materials softer than diamond can be cut.
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The endless wire saw is the perfect tool for cutting hard materials. It is made with a durable diamond wire that can cut through materials like glass, ceramic, silicon, metal and other material softer than diamond . The best thing is the cutting wire is made as a loop (no ends) .it’s also called looped diamond wire or continous diamond wire .
When you used endless diamond wire loop as cutting tool ,you need an endless diamond wire saw firstly. Traditional wire saw with spooled diamond wire can’t use it. And bandsaw can be modified to an endless wire saw.
Endless diamond wire cutting is a flexible cutting which reduce edge breakage rate 60%↓.
Less kerf loss due to thinnest 0.25 mm diameter.
One-way cutting will make the cutting surface really smooth, Endless diamond wire is as thin as 0.3mm.
Diamond grains are fully and continuously coated on the wire with cutting efficiency ↑65%.
With high cutting speed(Max 60m/s) greatly improving work efficiency.
Can cut any material with a hardness lower than diamond( non-conductive materials. semiconductor materials, and conductive brittle materials.)
Diamond wire cutting has high efficiency, precision, and wear resistance; One person can operate multiple devices, saving 85% labor costs.
To use an endless diamond wire saw, simply attach the saw to a power source and feed the wire through the material you want to cut. The wire will cut through the material quickly and easily.
The lifespan of a endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.
| Diamond Wire Loop Parameters | ||||||
|
Outer Diameter (mm) |
Core Wire (mm) |
Grain Size EN |
Tensile Strength (N) |
Recommend Loop Length (mm) |
Max Loop Length (mm) |
Cooling |
| 0.3 | 0.24 | D25 | 60-80 | 1000-3000 | 30000 | Dry/Wet |
| 0.35 | 0.24 | D46 | 60-80 | 1000-3000 | ||
| 0.45 | 0.3 | D46 | 80-100 | 1000-6000 | ||
| 0.5 | 0.36 | D76 | 100-120 | 1000-6000 | ||
| 0.6 | 0.39 | D107 | 100-120 | 1000-6000 | ||
| 0.8 | 0.51 | D126 | 180-200 | 1000-6000 | ||
| 1.8 | 1.2 | D213 | 200-300 | 2500-1000 | ||
| 2.5 | 2 | D213 | 300-400 | 2500-10000 | ||
Aite is a high-tech enterprise specializing in the R&D and production of Endless diamond wire saw ,single diamond wire saw.
